FERMENTATION TECHNOLOGY
Ethanol Production Plant Manufacturers
Mega Epc is currently offering Great answers for ethanol production plant from Sugarcane Juice, Sugar Cane Molasses and Sweet Sorghum. Current advancements will be utilized for Fermentation, Distillation, Dehydration and Waste Treatment.
Our objective will be to supply a refinery with the proper innovation for every customer’s needs. Accentuation will be on vitality sparing, decreasing waste water and venture administration. Notwithstanding fuel liquor, Mega Epc is likewise offering consumable liquor and evaporation plants. Sugar makers everywhere throughout the world are understanding that to enhance the suitability of their sugar process venture, the side-effects of sugar ought to likewise be adapted. Mega Epc anticipates working with sugar makers everywhere throughout the world to enable them to set up world-class ethanol production plants.
MEGA is a global process solutions company offering energy efficient solution to the Ethanol Industry, worldwide. To process various feed-stocks, we offer Robust, Reliable and Most Efficient Fermentation Technologies:
| MEGA-Continuo | MEGA-Reciclar | MEGA-SIF |
| Continuous Operation (With option of Fed batch) | Continuous Operation | Fed Batch Operation |
| Suitable for : Molasses, Sugarcane Juice, Sugar based fruit juices | Suitable for : Molasses, Sugarcane Juice, Sugar based fruit juices | Most suitable for Starch based feedstock |
| Yeast: Saccharomyces cerevisiae | Yeast: Saccharomyces Pombe | Yeast: Saccharomyces cerevisiae |
| Spent lees can be used as a dilution water | Raw spent wash can be used as a dilution water | Thin Stillage used as a dilution water |
| 100% spent lees used | Upto 60% Spent wash is recycled | Upto 30% Stillage can be recycled |
| Auto cleaning mechanism provided | Auto cleaning mechanism provided | Auto cleaning mechanism provided |
| No Yeast Recycle | Yeast Recycle | No Yeast Recycle |
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DISTILLATION TECHNOLOGY
Delivering High Efficiency, High Quality, and Innovation to your Distillery.
With a vision to serve customers’ needs for best product quality, lowest possible opex and ease of operation, we offering a tailor made distillation technologies to produce different grades of alcohol with minimum impure spirit production as:
| MEGA – Eficiente | MEGA – Pure |
| Minimum Steam consumption | High Reflux operation |
| Multi pressure distillation using low pressure Steam 1.5 bar(g) | Tailor Made Multi-pressure distillation to produce ENA |
| Best Power Utilization | Low Steam Consumption |
| 99% distillation efficiency | Efficient Tray Designs |
| Fully Automatic | Fully Automatic |
| Can integrated with evaporation | Can integrated with evaporation |
| Methanol : 0 ppm |
MEGA has started high efficiency, high quality column internal, which set ups effective separation of impure materials. To achieve desired quality of alcohol we studied various factors like impure spirit cuts, reflux ratio etc. We aspire to improve process systems constantly for high grade alcohol production through innovation and Reliability.
DEHYDRATION
Mega-PSA:
Ethanol dehydration based on Pressure Swing Adsorption Technology using 3A molecular sieves with lowest energy consumption using best heat integration. Fully automatic plant is simple and easy to operate. Mega-PSA ensures high ethanol dryness and long life of molecular sieves.
- Pressure Swing Adsorption
- 3 A Molecular sieves
- 99.9% v/v purity
- Lowest steam consumption: 0.5 kg/litre of ethanol produced
- Fully Automatic
Best Quality Product, Lowest possible Opex, Consistency in Product Quality and ease of operation are key features of “Mega-PSA” Dehydration Technology.
